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Newcastle University engineers have invented a new glue that promises to change how we recycle

November 21, 2023: The reversible glue, developed by experts from Newcastle University’s School of Engineering, is a water-based emulsion – a paint – that bonds together and can be separated by water that is either acidic or alkaline. Its reversible nature means it can be used for a multitude of purposes such as on the labels of bottles so that they are efficiently detached, making them easier to recycle. Labels will no longer need to be sent to landfill.

The glue uses polymers that contain electrical charge to both keep the emulsion stable and to stick to different surfaces. When a surface coated with a positively charged emulsion is joined to a surface coated with a negatively charged one, the two components stick together. However, if the bond is immersed in water that is either slightly acidic (pH2, about the same as lemon juice) or alkaline, it fails. This opens up possibilities for recycling, because it allows the separation on demand of components that have reached the end of their useful life.

First author of the paper, Dr Adriana Sierra-Romero, Research Associate at the School of Engineering, said: “We have been working with waste management company, Biffa, and we have shown that with our glue, a propylene label stuck to a PET bottle can be removed by the wash water in their recycling plant. Although the bottles can be recycled, these labels are usually sent to landfill, so we know our technology can really make a difference. There will be many other industries where our glue can be used, and we look forward to working with other companies.”

Helping improve industrial processes

The glue is based on current industrial processes – those for making a paint – and is developed from cheap materials so it can be scaled up easily. Because it is water-based it does not have the volatile organic solvents used in many commercial glues, but unlike other water-based adhesives, exposure to humid environments does not cause bond failure. The team has shown that its shelf life at room temperature is at least a year, so it is also inherently stable.

The glue is targeted at plastic surfaces, but it can bond to other surfaces too. Plastics are where most applications are expective, and it is particularly effective at surfaces used in the packaging industry like polypropylene and polyethylene, which are inaccessible to many glues. Target industries include bottle recycling, but the work could be applied to other areas of packaging as well as the recycling of automotive parts or in electronics.

Published in the leading chemistry journal, Angewandte Chemie International Edition, the work was funded for by the Engineering and Physical Sciences Research Council (EPSRC). The team has recently been informed that the EPSRC will fund the research for another three years, bringing total funding for the team to £1M.

The lead investigator on the project, Professor Mark Geoghegan, Professor of Engineering Materials, added: “I first thought that charged polymers could be used for reversible adhesion back in 1999. Back then, this was blue sky research, and it is very exciting to see that we now have a glue based on these principles.”

Dr Katarina Novakovic, Reader in Polymer Engineering and co-investigator on the project said: “Companies are making more and more ambitious net zero targets. Our glue will help them achieve these.

“Newcastle University has a great record in sustainability. It is embedded in our curricula, for example, I am involved in teaching our undergraduate students about bottle recycling and they really enjoy this real-life example. It is great that we have a glue that can improve industrial processes in these areas.”

Newcastle University is ranked top 5 in the UK for sustainable development in the latest Times Higher Education Impact rankings.

Find our more about studying Chemical Engineering at Newcastle University.

Reference: Sierra‐Romero, Adriana, et al. “A reversible water-based electrostatic adhesive .” Angewandte Chemie International Edition, 2023, doi:10.1002/anie.202310750

ABOUT NEWCASTLE UNIVERSITY: Newcastle University, UK, is a thriving international community of more than 28,000 students from over 130 countries worldwide. As a member of the Russell Group of research-intensive universities in the UK, Newcastle has a world-class reputation for research excellence in the fields of medicine, science and engineering, social sciences and the humanities. Its academics are sharply focused on responding to the major challenges facing society today. Our research and teaching are world-leading in areas as diverse as health, culture, technology and the environment. Newcastle University is committed to providing our students with excellent, research-led teaching delivered by dedicated and passionate teachers. Newcastle University is ranked 110th  in the QS World Ranking 2024 and 139th in the Times Higher Education World University Ranking 2023.